Mixed Customer Orders
Different quantities, geometries and delivery dates must be planned into practical production builds.
For Print Service Bureaus
Turn changing customer demand into predictable production.
Handle mixed customer orders, repeat batches and changing part geometries with an industrial SLS workflow built around flexible capacity, practical powder handling and scalable production.
390 × 390 × 530 mmBuild volume
0.6 kg/hValidated production output
Up to 12 kg/dayProduction capacity
Service production reality
Customer work rarely arrives as one part, one order or one geometry.
The production system has to absorb changing requirements while keeping machines, people and powder moving efficiently.
Unused Build Capacity
Running each small job separately increases idle space, cycle count and cost per finished part.
Operational Bottlenecks
Cooling, depowdering, screening and refilling can restrict output even when printer capacity is available.
Difficult Expansion
Adding machines without a coordinated powder workflow can multiply labor and handling requirements.
Mixed-order production
Consolidate more customer work into each planned build.
MEGA I gives service bureaus the build space and process flexibility to group compatible orders instead of assigning every small job to a separate machine cycle.
- Plan different part sizes and geometries together
- Use more of the available build volume
- Reduce unnecessary standalone production cycles
- Protect sensitive parts through practical process planning
Repeat batch production
Move from one-off jobs to repeat production.
Dense nesting converts build volume into sellable output. Repeat parts can be planned as a controlled production job instead of a sequence of small, disconnected cycles.
1,476Parts in one build
1Production cycle
≈33%Packing density
Complete production workflow
Printer capacity only matters when the workflow can keep up.
Coordinate preparation, printing, cooling, depowdering and powder recovery as one production flow.
Prepare customer files
Check geometry, orientation and production requirements before nesting begins.
Plan mixed and repeat builds
Use Inno BP to arrange compatible jobs and make practical use of chamber volume.
Print with MEGA I
Run large mixed builds and repeat batches on a production-focused SLS platform.
Cool and depowder
Move the build into a controlled post-processing path while preparing the printer for the next job.
Recover and prepare powder
Screen, store and blend recovered powder through a coordinated powder-management workflow.
Finish and deliver
Complete the required finishing steps, inspection and customer delivery.
Production economics
Add useful capacity without adding the same level of operational overhead.
A production platform should improve the amount of customer work your team can complete, while keeping daily operation practical.
Lower Entry Threshold
Add industrial SLS capacity with a production system designed around practical expansion.
Better Labor Utilization
Reduce repetitive powder-handling work and keep skilled operators focused on production quality.
Scalable Infrastructure
Connect printing and powder management around a workflow that can support more than one machine.
Built for service bureaus
Built around the way service production actually works.
More Job Types
Move between small functional parts, complex geometries, large components and repeat production.
Mixed-Build Flexibility
Consolidate compatible customer work and respond to changing order combinations.
Repeat Production Capacity
Use chamber volume and nesting density to produce larger quantities per planned cycle.
Practical Powder Workflow
Connect depowdering, recovery, blending and feeding around real production requirements.
Production scenarios
See how the system fits real service work.
Three production scenarios show how mixed orders, dense batches and coordinated powder handling affect daily operation.
Mixed-order production
Seven Customer Orders. One Planned Build.
How compatible customer jobs can be consolidated into a more efficient production cycle.
Read full story →Batch production
1,476 Parts From One Production Build.
How chamber volume and dense nesting support repeat production output.
Read full story →Scalable operations
Industrial SLS Capacity With Less Operational Overhead.
How coordinated powder handling supports capacity growth beyond a single machine.
Read full story →Production support
More than equipment delivery.
Evaluate the machine, process and powder workflow around the work your service bureau needs to complete.
Part and Process Evaluation
Review representative files, material requirements and production risks.
Build Planning Support
Assess mixed-order strategy, nesting priorities and repeat production goals.
Production Workflow Review
Plan the path from file preparation and printing to depowdering and recovery.
Technical and Channel Support
Coordinate commissioning, training and continued production assistance.
Plan your next stage
Planning your next stage of SLS capacity?
Tell us about your current order mix, production volume and powder workflow. We will help evaluate a practical MEGA I configuration for your operation.